Condition-Assessment-Programs

Component Assessment

  • Headers Cracking (internal and external)

  • Tube Nipple Cracking

  • Tube Metal Temperature Assessment

 

Remaining-Life-Assessment

RCMS-UI Is committed to providing failure analysis and remaining useful services to the fossil utility industry.

Now, utilities must decide how to provide long-term, reliable power plant operation by extending the life of existing power plants. The decisions-encompassing run, repair, retire, and life extension-can be made with confidence through inspection and remaining useful life (RUL) analysis techniques developed and provided by RCMS-UI.

 

Visual-Inspection-Analysis

Visual Inspection / Analysis

  •  
    1. Visual Inspection Survey

    2. Internal Inspection

      • Fiberoptics

      • Video Image Scope

      • Video Recording

 

Materials-And-Metallurgical-Capabilities

Materials And Metallurgical Capabilities

  1. On-site Capabilities

    • Tube Sample Analysis

    • Hardness Testing

    • In-situ Metallography

    • In-situ post material identification (PMI)

  2. Laboratory Facilities

  • Tube Sample Analysis

  • Hardness and Micro-Hardness, Mechanical Testing

  • Failure Analysis

  • Chemical Analysis (quantitative & qualitative)

  • Optical, Transmission and Scanning Electron Microscopy

  • Materials Analysis : Ferrous, non ferrous, ceramics, composites, polymer, electronic and magnetic materials.

  • Electronic / magnetic testing and evaluation

  • Life Assessment (through use of micro structure evidence and remaining creep life )

  • Materials selection, auto cleft, Corrosion and erosion analysis.

  • Deposit evaluation for mineral materials

  • Micro structure Evaluation

  • Mechanical testing (tension test, bending test, carphy inpact test, nick break test, platening test)

Destructive-Testing

Destructive Testing

  1. Tube Sample Analysis

    • Deposit Loading Analysis

    • ID/OD Scale and Deposit Chemistry Analysis

  2. Failure Analysis

  1.  
    • Erosion

    • Corrosion

    • Fatique

    • Stress Rupture (Creep)

    • Procedure qualification test record (PQR)

Non-Destructive-Testing

Non Destructive Testing

  1. Ultrasonic Thickness Testing (UT)

  2. Ultrasonic Flow Detection (UTSW)

  3. Wet flourescent Particle Testing (WFMT)

  4. Dye Penetrant Testing (WFMT)

  5. Remote Field Electromagnetic Testing (RFET)

  6. Low Frequency Electromagnetic Testing (LFET)

  7. Replication Metallography

  •  
    • Hardness Testing (RMHT)

    • Flow Accelerated Corrosion (FAC)

    • in line inspection (ILI) using MFL and UTI

 

Research-Areas

Areas of research strengths cover experimental, applied and theoretical physics and materials science and engineering.

They include :

  • Engineering light alloys;

  • Advanced polymer engineering;

  • Material conservation;

  • Metal and concrete corrosion;

  • Ceramics and high temperature materials;

  • Polymer and composite materials;

  • Thermo mechanical processing of metals;

  • X-Ray physics and imaging;

  • Condensed matter physics, including the development and characterization of novel materials and nanostructures.

Research project are also available in the following areas :

  • Electron scattering in materials;

  • Computational physics;

  • Polymer physics and engineering;

  • Diffraction studies by X-Ray;

  • Corrosion;

  • Production and properties of composites;

  • Welding engineering;

  • Processes and biomaterials;

  • Vacuum technology;

  • Cementing etc.

 

 

  • Magnetic studies;

  • Engineering of metal and alloys;

  • Thin films;

  • Ceramic engineering;

  • Fracture of materials;

  • Mechanical properties;

  • Mathematical and computer modeling of materials;

  • Glass technology;

  • Surface engineering;

 

 

Business-Area

  • Education and Training Division
  • Consultancy and Services Division
  • Scientific division

 

Board-Of-Expertise-Team-Board-Of-Directors

Board Of Expertise Team

 

Coordinator : Dr.Suhardjo Purtadji

Research and scientific :

  • Dr.Bambang sugijono

  • Dr.Ir. Iskandar Muda MEng

 

 

Board Of Directors

President Director : Dr.Azwar Manaf Mmet

Corporate secretary and training services director : Dr.Muhammad Hikam, MSc

Consultation and services director : Dr.Ir.Muh.Yudi MS,MBA,MSc